6.2.11. Replacement of epiploons of the transmission

For replacement of epiploons of internal hinges of equal angular speeds (CV JOINTS) merge oil from the transmission (see. "Replacement of oil in the transmission").

Note
Epiploons of internal CV JOINTS can be replaced, without removing the transmission from the car.

1. Disconnect drives of forward wheels from the transmission (see. "Removal and installation of drives of forward wheels").

Prevention
Do not disconnect at the same time both drives as in this case in differential gear wheels of half shafts can be displaced and it will be impossible install drives without dismantling of the transmission. In need of a detachment of both drives after a detachment of one of them insert a technological cap or the old case of the internal hinge on its place. After that disconnect the second drive.

2. Take by means of the screw-driver an epiploon of the internal hinge from a box case.
3. Press a new epiploon by means of a suitable mandrel against the stop a working edge in a box.

Notes
Maslosgonny notches at epiploons of the right and left internal hinges are directed in different directions.
For identification arrows and numbers of details are applied on epiploons: on the right epiploon of a (number is put. 2110–2301034–01) the arrow is directed counterclockwise, on the left epiploon of b (number is put. 2110–2301035–01) – clockwise. Shooters show the direction of rotation of wheels at the movement of the car forward.

4. Establish all removed details and knots as it should be, the return to removal.
Can be the reason of oiling of clutch plates to flow an epiploon of a main shaft of the transmission or a back epiploon of a bent shaft.
At motor and transmission oils different smell. Therefore, having a certain skill, it is possible to determine by a smell, defective, what of epiploons: epiploon of a main shaft or back epiploon of a bent shaft.

Good advice
There is one more way of definition like oil. Drip oil in the water poured in a vessel by a thin layer. Gearbox oil will spread on all water surface in the form of an iridescent film, and motor will remain in the form of the drop similar to lentil grain.

For replacement of an epiploon of a main shaft it is necessary to remove the transmission from the car (see. "Removal and installation of the transmission").
It will be required to you: the same tools, as for replacement of the bearing of switching off of coupling (see. "Replacement of the bearing of switching off of coupling"), and also a key "on 10", the screw-driver.
1. Remove the coupling switching off bearing (see. "Replacement of the bearing of switching off of coupling").
2. Turn out three bolts of fastening of the directing plug. Remove the directing plug.
3. By means of a hook from a thin wire or the screw-driver take out an epiploon. Press a new epiploon by means of a suitable mandrel. The working edge of an epiploon has to be directed in the transmission.
4. Establish the removed details as it should be, the return to removal.

The epiploon of a rod of gear shifting can be replaced directly on the car.
It will be required to you: a key "on 10", a thin chisel, the hammer, a mandrel for an epiploon press fitting.
1. Remove an antisplash cover from the hinge and shift it on a gear shifting rod.
2. Turn out a bolt of fastening of the hinge to a gear shifting rod...
3. … also disconnect draft of the choice of transfers together with the hinge from a rod.

Notes
The bolt of fastening of the hinge to a rod differs on length and color from the similar bolts applied in the transmission to fastening of forks and the lever of gear shifting. This bolt кадмирован (covering of golden color), other bolts of a fosfatirovana (covering of dark color). Do not replace this bolt with others.
Bolt with the damaged conical shaft or a carving replace.
The bolt is recorded by special TB-1324 glue. Before a vvorachivaniye of a bolt clear it of old glue, degrease a carving part and apply new glue. In the absence of special glue use the anaerobic clamp of a carving which is available on sale.

4. Remove an antisplash cover.

Note
Replace the torn or cracked antisplash cover.

5. Operev a chisel on a rod epiploon holder fillet, a vypressuyta I will fill with accurate blows of the hammer from a transmission case...
6.... also remove it from a rod assembled with an epiploon.
7. By means of a suitable mandrel (it is possible to use a head from tool kit) to a vypressuyta...
8.... also take an epiploon from a holder.
9. Press a new epiploon in a holder against the stop a working edge in the transmission.
10. Oil a working edge of an epiploon gearbox and easy blows of the hammer press a holder together with an epiploon in a transmission case against the stop.
11. Establish all removed details and knots as it should be, the return to removal.