6.2.3. Removal and installation of the transmission

It will be required to you: keys "on 10", "on 13", "on 17", "on 19", the big screw-driver with a flat edge.
Install the car on the elevator or an osmotrovy ditch. Lift a cowl and record it in this situation. Before removal of the transmission disconnect a wire from the minus plug of the rechargeable battery, merge oil from the transmission (see. "Replacement of oil in the transmission") also remove a starter (see. "Removal and installation of a starter").
1. Disconnect a coupling drive cable from a fork of switching off of coupling and take out it from an arm on a box (see. "Replacement of a cable of the drive of switching off of coupling").
2. Unbend a plastic clamp and disconnect a block of a plait of wires from the speed sensor.
3. A key "on 10" turn out three bolts of fastening of a forward cover of a case of coupling …
4. … also uncover.
5. Establish a reliable support under the engine or you will hang out it by means of the load-lifting mechanism.
6. Remove a back support of the power unit (see. "Replacement of support of the power unit").
7. Having wrung out a plastic clamp, disconnect a block of a plait of wires from the backing light switch.
8. A key "on 10" turn out the bolt fixing the gear shifting drive hinge case on a rod of the choice of transfers …
9. … also disconnect from a rod draft of the choice of transfers together with the hinge.
10. A key "on 17" turn out two bolts of fastening of an arm of jet draft.
11. Remove drives of wheels (see. "Removal and installation of drives of forward wheels"). The right drive can be not removed completely. It is enough to disconnect of it from the transmission and, having taken aside, to suspend to a body.

Preventions
Disconnect the right drive only after removal of a forward cover of a case of coupling (see subitems 3 and 4), otherwise it is possible to bend a cover an assembly shovel, and the flywheel will touch it.
Do not disconnect at the same time both drives as in this case in differential gear wheels of half shafts can be displaced, then it will be impossible to install drives without dismantling of the transmission. In need of a detachment of both drives after a detachment of one of them insert a technological cap or the old case of the internal hinge on its place and tie a wire to the transmission a cap or the case that they did not drop out at removal of a box. After that disconnect the second drive

12. Establish a reliable support under the transmission.
13. A key "on 19" turn out two bolts of the top fastening of the transmission to the engine. A bolt 1 (forward in the direction of the movement of the car) – short, a bolt 2 – long.
14. A key "on 19" turn off a nut of the right lower fastening of the transmission to the engine (from the engine).
15. A key "on 19" turn out a bolt of the left lower fastening of the transmission to the engine.
16. Shift the transmission as much as possible back (the main shaft has to leave coupling). Holding the transmission, remove a support and take out a box from under the car.

Prevention
Not to opirayta a main shaft of the transmission on petals of a press spring of coupling not to damage them.

17. Install the transmission and all removed details and knots as it should be, the return to removal.

Useful tips
Before installation of the transmission we recommend to grease vents of a main shaft and the external surface of the directing plug of the bearing of switching off of coupling with a thin layer of jellied lubricant.
Check by means of a special mandrel as the conducted clutch plate (is centered see. "Removal and installation of coupling")


18. If necessary restore initial installation of a cable of the drive of switching off of coupling (see. "Replacement of a cable of the drive of switching off of coupling") also adjust the drive of control of the transmission (see. "Adjustment of the drive of control of the transmission").
19. Fill in oil in the transmission (see. "Replacement of oil in the transmission").